Mechanical design
CAD for printable structures: frames, mounts, housings, guards and quick-swap modules.
PETG / ABS / TPU parts
Strength + serviceability
Rapid prototyping • field tested builds
R&D for FPV drones and robotics — fast, clean, and buildable.
EagleLeaf R&D turns ideas into working prototypes: CAD, 3D printing, electronics integration and iterative bench & field testing.
Scope
What we do
Focused scope. Clear deliverables. Mechanical and electronic prototypes built for real use.
Electronics integration
Wiring layouts, power distribution, camera/VTX mounting, vibration isolation and enclosure planning.
Clean harness & access
Modular repair
Testing & iteration
Prototype loops driven by real feedback: weight, balance, durability and practical assembly.
Field usability
Faster revisions
Process
How we prototype
A practical loop from concept to field-tested hardware.
Design
CAD & constraints
Print
FDM prototypes
Integrate
Electronics fit
Test
Bench & field
Iterate
Next revision
Directions
Prototype directions
Current hardware R&D focus areas — printable, serviceable and field-ready.
FPV platform builds
Compact builds with protected camera/VTX stack, crash-resistant ducts/guards and fast access to electronics.
Ground robotics
Print-friendly chassis concepts: tracked vehicle prototypes, spherical concepts and modular sensor pods.
Tooling
Materials & stack
Simple, realistic and buildable with what you can actually source.
3D printing
PETG for structure, TPU for compliant parts (tracks/bumper), PLA Aero for lightweight prototypes.
FPV stack
Flight controller + ESC integration, camera/VTX mounting, antenna strain relief, vibration damping.
Design rules
Fast assembly, fewer unique screws, access panels, replaceable arms/guards, clear cable paths.
Software R&D
AI-assisted parametric design
Alongside hardware prototyping, EagleLeaf develops an iterative design system for printable parts — prompt to OpenSCAD, preview, STL export and versioned iterations.
In development
Preview • Parameters • Code
Building something in FPV or robotics?
Short note on what you want to build, size constraints and timeline — or explore the software R&D projects.